Produtor Turco de Pisos WPC Dobra sua Produção com Pulverizador Turbo

Mehmet Yılmaz, Plant Manager — Turkey

Precisávamos de uma máquina confiável que pudesse suportar nosso cronograma de produção 24/7. O ZPM-800 com refrigeração a água está funcionando três turnos diários há mais de 18 meses. As lâminas revestidas de tungstênio estão durando significativamente mais que nosso equipamento anterior. A produção está estável e a qualidade do pó é excelente.

— Mehmet Yılmaz, Plant Manager

Contexto do Projeto

A fast-growing WPC decking and wall panel manufacturer in Gaziantep, Turkey, was struggling with their existing Chinese pulverizer that suffered frequent breakdowns and inconsistent output quality. With expanding export orders to European markets, they needed to increase powder production from 8 tons/day to 18+ tons/day while meeting EU product quality standards.

Nossa Solução

Zhiyi Machine supplied two ZPM-800 turbo-type pulverizers configured for WPC composite processing:

  • Two ZPM-800 units, each with 90 kW main motor
  • Tungsten-carbide coated rotor and stationary discs for extended life with abrasive WPC filler materials
  • Integrated water-cooling jackets with dedicated chiller system
  • Automatic PLC-controlled feeding with motor load feedback
  • Centralized dust collection system serving both units

We worked with their engineering team to design the layout and provided remote commissioning support with on-site supervisor.

Resultados e Impacto

  • Production increase: From 8 tons/day to 20 tons/day (150% increase)
  • Blade life: Tungsten-carbide discs lasting 2.5× longer than previous chrome-plated blades — 4,500 vs 1,800 operating hours
  • Downtime reduction: Unplanned downtime reduced by 85%
  • Export compliance: Consistent 40-80 mesh powder meeting EU flooring standards
  • Energy efficiency: 18% lower kWh per ton compared to previous equipment

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